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The Milling Process
The Kona coffee process begins in the months of January through
June. This is the time when late winter and early summer rains
bring the necessary amount of water to bring on the blossoms
or “flowers” that eventually turns into coffee cherry.
After six to seven months these coffee cherry turn red in color.
As the cherry becomes even more a solid red color it is then
harvested by hand. Because there is always more than one flowering,
the cherry is hand selected at different times. Each tree may
be picked as many as seven to eight times during the coffee
season.
The first process is wet pulping. During this process the cherry
skin is removed from the coffee cherry. This is done with special
equipment that ensures all the skin is removed without damage
to the coffee. After this process is complete the coffee is
now in “parchment” form. The parchment is then placed
in large tanks of water called fermentation tanks. In these
tanks the parchment ferments for a period of twelve to eighteen
hours. During this time the parchment uses this process to gain
some of the flavor characteristics that make up the quality
of Kona coffee that is world famous.
The next process involves drying the parchment. First we begin by
washing the parchment that is in the tanks. To do this we slowly
open the tank valves and allow the parchment to run into the
de-mucilager. This is a machine that removes all the mucilage
from the parchment and leaves it clean. It is then rinsed and
placed on wooden drying decks until it reaches the right moisture
content. The final drying is done through mechanical dryers.
The final process is what we refer to as the dry mill process. In this process we take the parchment that has been wet milled and dried to our specifications and turn it into raw green coffee. With our state of the art, automated computer dry mill, we are capable of producing the highest quality of Kona coffee. We begin by first removing the parchment skin thus revealing the green coffee. In the next stage we run the green coffee over a series of screens to grade them by size. After the green coffee has been graded by size, it is then run across an air-flowed gravity table to insure that only the largest and most dense green coffee beans are selected for export.
The green coffee is sampled by the State of Hawaii Department of
Agriculture and is certified to grade, quality, and certificate
of origin. Makua Coffee Company, Inc. only sells 100% pure Kona
coffee.
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